Dacapo DB200 Strip wind Builder
The Dacapo DB200 is a modern reliable strip wind builder,
built on the base of an Orbitread® 200.
The bed frame, front end and other mechanical parts are kept
from the original builder. The builder is upgraded with:
ü New
electric cabinet with PLC control and soft starter for the extruder
ü New
PC based operator workstation
ü New
spin motor and gear box
ü New
winding radius adjustment motor and screw
ü New
Azimuth motor and gear box
ü New
or refurbished extruder gear box and thrust bearing block
ü New
extruder screw
ü New
or refurbished extruder barrel
ü New
pneumatic system
ü New
2 zone temperature control system
Altogether, this will give a modern, reliable strip wind
builder, easy to operate and maintain.
The PC is the operator’s interface to the builder. The PC is
used to create building programs, to select which building program to use and
to store statistical and measurement data.
§ A building program is created using a graphical
picture of the tyre. The tyre profile is divided into 1 to 25 zones. Building program data for each zone is
entered to a table. A practically unlimited number of building programs can be
stored.
§ The operator Changes to a new tyre size by
selecting the adherent building program from a list. Extruder temperatures,
tread profile etc are automatically set for the new building program without
any other intervention from the operator. To change the building program takes
less than 5 seconds unless the extruder temperature changes too.
§ After finishing the building of a tyre, the
PC stores all process data in a database. This data can be retrieved by tyre,
by building program or by batch.
Several builders could be networked together or to a server.
A common database for building programs and process data can then be used.
Builder features
Standard builder equipment
ü Integral
3” extruder
ü Integral
2 zone temperature control system.
ü Soft
start extruder motor drive.
ü PC
operator workstation (common to all Dacapo builders)
Options
ü Temperature
sensor to measure the extruded strip temperature.
ü Strip
break sensor
ü 3”
Plastiscrew
Alarms - prevent building a
tyre
ü The
extruder temperatures are outside the set tolerances
Warnings - continue the
building process
ü Extruder
load warning limit
ü Extruder
temperatures
ü Extruded
rubber temperature (option)
Alarms - stop the building
process
ü Extruder
high load
ü Broken
strip (option)
Data storing
Per building program or size
ü Number
of built tyres
ü Average
building time
ü Total
rubber consumption
Per batch
ü Operator
ü Batch
start time
ü Batch
stop time
ü Number
of built tyres
ü Average
building time
ü Total
rubber consumption
Per operator
ü Operator
log-in time
ü Operator
log-out time
ü Number
of built tyres
ü Average
building time
ü Total
rubber consumption
Per tyre
ü Building
program / size
ü Tyre ID
ü Date
/ time
ü Operator
ü Rubber
compound name
ü Rubber
compound batch
ü Rubber
compound lot
ü Rubber
used weight
ü Building
time
ü Extruder
mean load
ü Extruder
speed
ü Strip
mean / max / min stretch
ü Extruder
mean temperatures
ü Extruded
mean / max / min strip temperature (option)
Technical specification
Physical
dimensions
Weight 1275 kg
Size (L x D x H, mm) 2490 x 710 x 1800 (highest point:
electric cabinet
Utility
requirements
Air 10
bar, clean dry air
Main supply 3x400VAC
(3 phase + PE)
Frequency 50
–60 Hz
Nominal current 63A
Extruder
Type 3”
{LD 9:1]
Motor size 18.5kW
Speed 72
RPM
Capacity Approx.
3 kg/min. [depending on compound]
Typical building time 12"
< 30s
15"
< 50 s
25"
< 500 s
Tyre size capacity12" - 30" / small hub
10" - 20"
Maximum diameter 1420
mm
Bead width 125 mm - 480 mm with standard hub
assembly
Bead diameter 12" - 30" / small hub
10" - 20"
Water temperature
control system
Number of zones 2
Temperature accuracy ±1.5°
Chiller system not
included, choose from:
§
Customer supplied cooling water
§
External fan chiller
§
External processing water chiller
Regulations and
standards
The builder is designed to fulfill regulations and standards
for the European and American market.
For the EU market the following will apply:
ü Machine
safety regulations EN292-1 ands EN292-1 following the provision of directive
89/392/EEC with amendments
ü EMC
regulations following the provisions of directive 89/336/EEC
ü Electrical
equipment of machines EN 60-201-1 following the provisions of directive
73/23/EEC
Spare parts and
service
The builder is designed using only well known high quality
components. Spare parts are available Worldwide from the suppliers as well as
through Dacapo LTD.
PLC system Modicon from Schneider automation
Motor drives Altivar
58 from Telemecanique
Vision system Visionscape from RVSI
Acuity
Gear boxes various
models from Benzler
Pneumatics from Rexroth
Etc.